Assembling equipment model…

01 Fakhri · Well Integrity Project Coordinator

Wellhead integrity projects, coordinated end to end.

OSES wellhead and X-mas tree maintenance: contract, crews, HSE, integrity data, cost and client reviews — run as one system.

Follow the project cycle

Simplified, non-certified wellhead/X-mas tree model for portfolio communication.

02 Starting with a controlled plan

Before the crew mobilized, the project needed a workable commercial, operational, and safety baseline.

What I inherited: a new contract, a crew mix that included first-time OSES personnel, and inspection reports that still lived in separate workbooks. The first job was to turn obligations into controls.

  • Translated contract requirements into project controls.
  • Prepared P&L and revenue / margin forecasts.
  • Mapped manpower and equipment requirements.
  • Prepared the HSE Plan, Bridging Document, mobilization plan and readiness tracking.
  1. 01

    Contract Review

    Scope, KPIs and reporting duties turned into a control list.

  2. 02

    P&L Forecast

    Revenue, cost and margin forecast before the first invoice.

  3. 03

    HSE Plan

    Hazards, controls and responsibilities for this scope.

  4. 04

    Bridging Document

    Contractor and client HSE systems aligned into one agreement.

  5. 05

    Crew Matrix

    Roles mapped to competencies and certificate validity.

  6. 06

    Equipment Readiness

    Calibration, lifting certificates, toolboxes and consumables.

  7. 07

    Mobilization

    Plan and readiness tracker closed before sailing.

03 Crew and equipment readiness

Readiness was verified before the team entered the field.

Project team seated around a table reviewing printed documents during a pre-job planning discussion.
Real project record Pre-job coordination: the crew reviews task documents, competency requirements and the work plan before mobilization. The photo shows the planning discussion, not the inspected equipment.
    One SIKA readiness
    75% → 100%
    Personnel authorized and BSS-ready
    16 / 16
    First-time OSES personnel prepared
    10
    Personnel rejected by the client
    0

    04 Coordinating field execution

    Two vessel-based crews. One coordinated visit programme.

    Each crew sailed a planned loop of well visits. My job was to keep the programme, the people, the permits, the materials and the reports moving together.

    Average well visits per month
    84
    Well visits supported in 2025
    ≈ 1,000
    Productive utilization
    87–89%
    H2 2025 reporting coverage
    448 wells · 2,494 valves

    Select a route to see its work sequence, or a node to open its visit steps.

    Mobilize from supply base → Pre-job briefing and PTW on board → Inspect → test → maintain at each node → Report findings the same day → Return and demobilize

    Mobilize from supply base → Pre-job briefing and PTW on board → Carry corrective items from previous visits → Report findings the same day → Return and demobilize

    No node selected. Each visit follows five steps: inspection, testing, maintenance, troubleshooting and reporting.

    Abstract route map. Node names and positions are fictional and do not represent real wells, platforms or vessels.

    05 From field reports to WIMS

    Field reports became a governed data pipeline the whole project could act on.

    Every visit ends in a Final Inspection report. I developed WIMS so those reports are imported, checked by a person where judgment matters, and turned into dashboards, corrective queues, visit plans and SPR evidence.

    1. Final Inspection
    2. Automatic Import
    3. Human QC
    4. Validated Record
    5. Dashboard
    6. Corrective Queue
    7. Visit Planning
    8. SPR
    Valve-inspection records
    7,713
    Troubleshooting records
    1,418
    • Searchable visit history and pressure mapping
    • Red / amber / green integrity classification
    • Next-visit recommendations
    • Interactive 3D equipment visualization

    WIMS supports coordination, traceability, prioritization and technical communication. It does not replace certified engineering assessment.

    05.1 Final Inspection Inbox

    Drop the report into the inspection inbox. WIMS begins tracking it automatically.

    1. 1

      Reports are placed into the Final Inspection Inbox

      A monitored folder is the single entry point. No one has to remember to upload a file.

    2. 2

      WIMS detects incoming workbooks

      The folder is watched for Excel files. Temporary lock files are ignored and a workbook is only read once it has finished copying.

    3. 3

      Processing begins automatically

      Each workbook is parsed and saved locally, one after another, with visible progress.

    4. 4

      The report becomes part of the tracked workflow

      From here it can be validated, counted, searched, reviewed and planned against — across hundreds of inspection reports.

    Sanitized WIMS screenshot Auto scan importing a workbook from the inbox. File name and counts replaced with fictional values.

    05.2 Automation with human quality control

    Automation where the data is reliable. Human review where judgment matters.

    Spreadsheet cells are parsed into structured inspection fields. Each record then takes one of two paths.

    • Well identity
    • Platform
    • Inspection date
    • Valve position
    • Valve type
    • Maintenance outcome
    • Pressure result
    • Visual finding
    • Anomaly
    • Personnel / crew

    Green path · validated automatically

    Well identity matches the master well list and the fields are readable. The record enters WIMS with no review step.

    Amber path · manual confirmation required

    The well name is ambiguous or not in the master list, or fields are unreadable. That file is paused while the remaining files keep scanning.

    Manual mapping is an intentional quality-control gate, not a system failure. As Project Coordinator I keep the final say over uncertain well identities and incomplete information — WIMS proposes a candidate, a person confirms it.

    Sanitized WIMS screenshot The human QC gate for well identity. Well, platform and file names are fictional.

    05.3 Operational dashboard

    Hundreds of reports become one coordinated operational view.

    Validated records are counted once, in one place, with the scoring rules written on the screen: Lock Open, Pneumatic and Production Choke valves stay in the reports but are excluded from every score and percentage.

    • Visit statusActive and non-active visits
    • Valve recordsTotal valve records in the population
    • Scored recordsValves that count toward performance
    • PassedMaintenance outcome acceptable
    • Needs attentionOutcome requires follow-up
    • No testTest not performed on the visit
    • Manual / unreadableNeeds data correction before scoring
    • Excluded categoriesLock Open · Pneumatic · Production Choke

    Bar lengths are schematic, not measured values.

    Application snapshot — values change as reports are imported. Sanitized: all numbers are fictional demonstration values; logo replaced.

    05.4 Need Attention workflow

    The system does not only count problems. It shows exactly where they must be corrected.

    Dashboard totals break down into individual corrective tasks. Each one carries its full address, so the person fixing it never has to search through workbooks.

    Valve position 3

    WELL-D05 · Swab Valve

    Source workbook
    SAMPLE FINAL INSPECTION PLATFORM-D #05.xlsx
    Well
    WELL-D05 · Platform D
    Valve position
    3 · Swab Valve
    Affected fields
    Maintenance Result · Easy to Operate after grease
    Reason for review
    Easy to Operate changed Yes → No after grease — check possible typo
    1. Detected
    2. Reviewed
    3. Corrected
    4. Validated

    Detected — the imported values contradict each other, so the valve is flagged instead of being scored.

    Fictional example. The reason text is one of the real WIMS check rules.

    Sanitized WIMS screenshot Corrective queue. Wells, workbooks and totals are fictional.

    05.5 Crew performance and work-quality review

    Validated inspection records support fair review and continuous work-quality improvement.

    Because every valve outcome is tied to a validated report, crew results can be discussed with evidence rather than impressions.

    Personnel or crew
    Matched to the current roster; unmatched names are flagged for confirmation.
    Assigned role
    Inspector, tester, team leader.
    Visits
    Wells visited in the period.
    Scored work
    Valves that count, out of all valves handled.
    Passed work
    Maintenance outcomes accepted.
    Attention items
    Outcomes needing follow-up.
    Excluded results
    Categories outside the scoring policy.
    Unresolved items
    “Review work” opens the exact well, file and valve checks.

    This is a review aid, not an automatic disciplinary ranking. It shows where work quality can improve and where the data itself needs checking first.

    Sanitized WIMS screenshot Real names replaced with “Inspector A/B/C”; company name and all figures are fictional.

    05.6 Searchable report dictionary

    One searchable source for every inspection report.

    Every Final Inspection file is registered with its well, platform, inspection date, scope, source and anomaly summary. In WIMS, authorised users can trace a record back to its workbook, view it and download the original.

    8 example reports

    Final Inspection fileWell / platformInspectionScopeSourceAnomaliesOriginal

    Original reports remain controlled within the internal WIMS environment. This register uses fictional demonstration records.

    Sanitized WIMS screenshot File names, wells, dates and anomaly counts are fictional; logo replaced.

    05.7 Visit history and planning

    Historical inspection records become the basis for the next field priority.

    WIMS groups every visit by well and calculates the next due date from the latest valid inspection. It supports planning and recommendations; the Project Coordinator remains responsible for final prioritisation and operational decisions.

    1. Last visit 2025-10-06 Final Inspection imported and validated.
    2. Current status 1 valve needs attention Swab valve outcome flagged on the last visit.
    3. Next due 2026-04-06 Calculated from the latest valid inspection date.
    4. Recommended coordination action Bring the follow-up forward and combine it with the next platform trip Coordinator decision — weighed against crew availability, platform access and other priorities.

    Fictional well and dates.

    Sanitized WIMS screenshot Visit History and Next Due. Wells, dates and counts are fictional; logo replaced.

    05.8 Performance trend

    Every imported inspection updates the wider well integrity performance picture.

    After each import, WIMS recalculates the cumulative passed percentage from 1 January to the latest inspection. Early in the year a single report moves the line; as records accumulate, the line shows the real level of performance.

    Illustrative data. The cumulative passed share swings widely over the first few imports, then settles into a narrow band as more valve records are included.
    Show chart data as a table
    Sanitized WIMS screenshot Totals and the plotted series are fictional; the chart was redrawn with illustrative data.

    06 Interactive wellhead integrity model

    A report records the finding. The model shows where it sits and what happens next.

    Select a component to turn the model toward it, read a sanitized finding, and follow it to its report and next visit.

    Fictional inspection records for a demonstration well, WELL-A07. Select a row to show it on the 3D model and read the full record.
    ComponentLatest resultSeverity

    Select a record or a marker to see the component, its latest result and the recommended follow-up.

    • Verified / operable
    • Requires attention
    • Critical finding
    • Not tested / insufficient data

    Operable-valve performance · same measurement method across SPR periods

    H1 202553%

    H1 202668%

    +15 percentage points. A team result: field crews, maintenance follow-up and corrective actions that I coordinated and monitored through WIMS. The application made the change visible; the crews made it happen.

    Drag to rotate · Use + / − to zoom

    Simplified, non-certified wellhead/X-mas tree model for portfolio communication. Findings are fictional demonstration data. It supports coordination and does not replace engineering review.

    07 Continuous project evaluation

    Every activity became an input for the next operational decision.

    Project team in a meeting room reviewing project progress together.
    Real project record Internal project review: plan-versus-actual, HSE findings and commercial follow-up discussed in one meeting, so each decision had an owner before the next trip.
    1. 1

      Operational events and plan-versus-actual

      Visits completed and deferred, the reasons, and crew utilization against plan.

    2. 2

      HSE compliance, observations and corrective actions

      Findings from each trip, who closes them, and whether they repeat.

    3. 3

      Commercial implications

      Cost impact, materials required for the next scope, and legitimate upselling opportunities where the client needs additional work.

    One finding, followed to closure (fictional example)

    Event recorded — the crew reports a wing-valve packing leak that persists after greasing at Node A3; WIMS flags it as critical.

    08 HSE governance

    Safety was designed into the project before execution and monitored throughout delivery.

    Project team gathered for an HSE review session.
    Real project record HSE review with the project team: observations, corrective actions and training needs discussed as a group. A real team record, not a staged award.
    1. Plan
      • HSE Plan
      • Bridging Document
    2. Assess
      • JSA and Risk Assessment
      • PTW / One SIKA
    3. Execute
      • Pre-job briefing
      • Fit-to-Work
      • Post-job briefing
    4. Learn
      • Training
      • Safety observations
      • Corrective-action closure
      Feeds the next plan revision
    Recordable incidents, H1 2026
    0
    Project safe man-hours
    9,624
    Safe workdays
    380
    Safety observations
    781
    Internal training sessions
    21

    Shared milestone The project team contributed to the broader PHE OSES five-million-safe-man-hour milestone — an achievement shared by every operator and contractor team on site, not an individual one.

    09 Commercial and contract control

    Commercial control ran alongside field execution, not after it.

    Contract values stay confidential. Each financial layer is shown separately, with percentages only where a percentage was tracked.

    1. Contract revenue

      Baseline for every other layer. Value not disclosed.

    2. Invoice / proforma / outstanding

      Paid-contract realization tracked from 72% to 87%.

    3. Project cost

      Tracked monthly against the P&L forecast.

    4. Margin

      Maintained above 10% through the coordination period.

    5. Upselling opportunity

      ≈ IDR 2 billion in supported / generated contract upselling opportunities. Not recognized revenue.

    TKDN (local content)

    81.09% achieved against an 80.45% commitment

    Bar lengths are proportional only where a percentage is stated (invoice realization, margin floor, TKDN). Revenue, cost and opportunity bars are schematic.

    10 SPR and client satisfaction

    I translated field activity into a performance story the client could evaluate.

    Fakhri presenting the Supplier Performance Review to the meeting; the projected slide is blurred for confidentiality.
    Real project record SPR presentation. The projected slide is blurred so client data stays confidential; the photo shows the presenter and the review setting.

    Presentation and evidence

    1. Visits and utilization against plan
    2. Integrity status and operable-valve trend
    3. HSE indicators and observations
    4. Commercial and invoice status
    5. Root causes and corrective actions
    Client and contractor representatives in discussion around a meeting table during a performance review.
    Real project record Client performance review: stakeholders question the evidence and agree improvement commitments for the next period.

    Stakeholder discussion and improvement commitments

    1. Questions answered from WIMS records
    2. Integrity follow-ups agreed per component
    3. HSE actions carried into the next period
    4. Invoice and scope items clarified
    5. Improvement commitments with owner and date

    The review connected operational delivery, HSE, quality, commercial performance, root causes, and forward actions.

    Client SPR outcomes remained satisfactory, with no formal performance-related corrective-action MoM issued during my coordination period.

    11 The connected role

    1. Contract
    2. P&L
    3. HSE
    4. Readiness
    5. Field Execution
    6. WIMS
    7. Integrity Review
    8. Invoice
    9. SPR
    10. Improvement

    One control system: ready, safe, traceable, accountable.

    Where this experience fits

    • Project Engineer

      Scope, schedule, cost and HSE controls set up from contract review.

      Chapter 02
    • Project Coordinator

      Two crews, permits, materials and reports kept moving together.

      Chapter 04
    • Well Integrity

      Valve status, pressure mapping and findings traced to reports and next visits.

      Chapter 06
    • Field Engineer

      Inspection, testing, maintenance and troubleshooting sequence understood from the field.

      Chapter 04
    • Drilling / Operations

      Readiness, PTW and offshore logistics coordinated before every trip.

      Chapter 03
    • Technical-Commercial

      P&L, invoice realization, TKDN and upselling opportunities tracked with evidence.

      Chapter 09